Build Your Own Cabinet Doors

Build Your Own Cabinet Doors – Today I want to write about funny/awesome things. But I continue to receive emails, comments, and social media requests for cabinet door readings. What is something you want to learn? Lame.

May your wish be accepted. Just don’t get used to it. I don’t like being told what to do. 😉

Build Your Own Cabinet Doors

Like a built-in “tutorial”, this is a guide to building cabinet doors. We’re guessing most people don’t have the same size living room closets as we do. Nate provided our dimensions in SketchUp below, but you’ll need to adjust accordingly for your cabinets.

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Drill two pocket holes at either end of the vertical boards. Attach the horizontal boards with 1 1/4-inch pocket-hole screws and wood glue.

Use a router with a square router bit set just over 1/4 inch deep. Aim at the back of the door. The router leaves a rounded corner. Use a wood chisel to square off the corner.

Place something heavy on top of the door while the glue dries. (You can also use small nails or staples. We were sure the glue would hold well.)

Fill the gaps in the front with wood filler. Fill the pocket holes in the back with wood filler. For a finished look (front and back), cover the inner edges to match the plywood frame. Cabinet doors are important to have professional looking doors that are suitable for everyday use.

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I live in Alaska and it is very expensive to ship cabinet doors here. Long delivery times can also be frustrating. That’s why we decided to create a standard process for making our own cabinet doors with the same durability and quality as a professional shop.

Using various methods, testing, research and more testing, a decade of creating an automated system to make math easier… We’ve got it down to a science. We built many doors. It works. We are ready to share this process with you.

In this tutorial, we’ll walk you through the steps to make Shaker cabinet doors, sometimes called frame and panel doors.

Check out this quick video tutorial on how to build these cabinet doors – seeing makes sense.

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Just so we’re on the same page, here are the parts used to make a Shaker cabinet door:

Making a cut list is always a little scary because hardwood is expensive and it’s so easy to make a mistake, especially when you’re building a lot of doors. That’s why I’ve created a very easy-to-use and customizable spreadsheet that you can download and use.

Click here to automatically download the spreadsheet. It’s completely free, no gimmicks. You can use it natively with Excel on your computer, or you can upload it to Google Sheets and use it there.

Copy and save the spreadsheet every time you create a set of doors – so you always have a reference copy of the door table.

Make Your Own Cabinet Doors

This cut list is based on the “rip the last” method – for one door, you only cut one jamb (ie twice the width) and one rail (ie twice the width). More on that in a minute.

With a pencil, write the measurements twice on the surface of each cut board so that when you cut the board in half lengthwise, each piece will have the measurements. Note also which is the rail and which is the support.

Use the table saw to cut the center panel pieces from the MDF or solid wood panel. Smooth the panel if necessary – you cannot smooth the panel once the door is assembled. Pencil in dimensions at the top of the panel.

Install the tongue-and-groove router face up according to the manufacturer’s recommendations. Do a test on a piece of wood and adjust up or down. Also adjust the position of the fence. When installed, run a small test piece and save it to help you set the notch height later.

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Replace the router with a slotted cut. Run a test piece stored in the router to make sure the cuts are at the exact alignment height – the slotted cutter should remove the entire tongue when properly aligned.

The router slots are on all posts and rails, with the (grain) pencil marks facing up on both sides of your boards.

The advantage of sawing last is that it is much easier and safer to route large pieces of wood, and it is half the cut.

Set the table saw to the desired rip width and position the slot against the fence, cutting the rails and posts into two pieces. Make sure each part is run – so you can make sure each part is accurate in size.

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Apply glue to the inside of the groves and to the tongue/groove joints. Insert the panel into the grooves and adjust, so that the pencil marks are all on the same side.

Sand the door frames with 120 grit and finish with 150 grit to get the paint grade. For stain removal, start with 150 grit and finish with 180 grit.

We hope this tutorial helps you create useful and good looking projects. Thanks for using it, share photos and #tag us with your finished projects. Introduction If you have the space for a table, you can create shaker style cabinet doors. You do not need special tools – a large or small saw, a ruler and a sharp knife. You don’t need specially prepared wood; material from a home center would be fine.

Shaker cabinet doors have a timeless look that works in both traditional and modern kitchens. They’re surprisingly easy to make at home—with just a table saw and some moderate woodworking skills.

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Plan to use 1×3 or 1×4 hardwood boards for the door frame. You can find this material at most home centers and woodworking stores. Store-bought wood has very straight and square edges. For best results, use the wood across the width of the entry. Narrow boards ripped from wider boards have a higher chance of warping, which you can’t fix. Plus, it’s hard to make a new torn edge smooth, square, and crisp, which is what you need for tight joints. Be selective when choosing wood. Look at each piece to make sure it is smooth and straight. If it doesn’t, your closet door won’t be flat or straight, and it won’t close properly! Look for 1/4-inch plywood that lies flat for the panel.

We no longer support IE (Internet Explorer) as we strive to provide the site experience for browsers that support new web standards and security practices. The special mount I’ve been looking for. This is not how I want to spend my limited time in the store. With that in mind, I decided to organize all the bits and build a storage cabinet with sliding doors to store them all.

If you want to build this sliding door cabinet yourself, I have the building plans. Click the image below for more information.

I am making this cabinet out of 3/4″ plywood and using 1/2″ plywood for the doors. I start by making the frame and cutting 6 panels (2 sides, top/bottom and 2 shelves) to the size of the table saw according to the measurements on the plans.

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Before assembling the cabinet, I need to make all the dados, starting with the 1/2 inch tracks for the sliding doors. Using a 1/2″ straight bit, I made 2 sets of tracks spaced a quarter of an inch apart so the doors wouldn’t touch each other. I could have used a portable router to make the lines, but to make it easier on the hips, I decided to use a router table at home. Now, the trick with sliding doors is that the top tracks need to be a little deeper than the bottom tracks so you can get into the doors.

This is what the panels will look like after you have made all the dado tracks for the doors. Top and bottom panels with two parallel tracks on the right: one for each door. The top tracks are deeper than the bottom tracks to allow access to the doors after the cabinet is assembled. The left side has left and right side panels, offset dado like doors.

At this point I can start making the dados for the shelves. This will help to give rigidity to the cabinet and better hold the shelves. For this I used a portable router and a 3/4 inch straight bit with a simple strip of plywood clamped as a guide. I made sure to stop the router when I got to the doorway so it wouldn’t blow off the front edge.

Since all the plywood edges are different in pattern and color, I decided to add a border strip to all the front edges. This step is very quick to use

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